导读：

江苏镇江铁矿产业形成“本地开采+港口加工”双核模式。本地矿区深部资源潜力可观，支撑长期开采，伴生硫、铜、钴等资源。港口区域依托长江水道，建设大型矿石混配中心，通过精选、破碎、球磨等出口铁精粉，推进资源好的利用，强化供应链韧性。某铁矿石破碎筛分采用世邦产品，PE颚式破碎机、HST单缸液压圆锥破碎机破碎，破碎处理能力每小时350吨，S5X圆振动筛筛分，筛分能力每小时600吨左右。项目整合本地深部铁矿资源（含硫、铜、钴等伴生矿）与长江港口物流优势，打造集开采、加工、出口于一体的循环经济示范项目。

一、项目概况与技术需求
本项目位于江苏省镇江港区，是世邦黎明重工承接的重要冶金原料加工EPC总包工程。项目设计要求处理莫氏硬度5.8-6.5的铁矿石原矿，最大进料粒度1200mm，需产出0-10mm（占60%）和10-40mm（占40%）两种成品规格。设计年运行时间6000小时，系统可用率要求≥95%。

二、核心设备技术参数

    初级破碎单元 - PE系列颚式破碎机

    型号：PE1200×1500
    进料口尺寸：1200×1500mm
    最大处理能力：350t/h
    主轴转速：135r/min
    关键技术：
    • 重型合金钢铸造动颚体
    • 液压调整排料口（调整范围150-350mm）
    • 双肘板过载保护系统
    • SKF重型轴承支持

    二级破碎单元 - HST315单缸液压圆锥破

    腔型标准：C1粗碎型
    电机功率：315kW
    最大通过量：580t/h
    液压系统工作压力：4.5MPa
    核心技术：
    • 层压破碎原理（压缩比1:5）
    • 液压+机械双锁紧装置
    • 西门子PLC智能控制系统
    • 自动过铁保护功能

    筛分单元 - S5X3075-3圆振动筛

    筛网层数：3层
    筛面面积：22.5㎡
    振动频率：970r/min
    振幅调节范围：8-12mm
    技术特点：
    • 橡胶弹簧减震系统
    • 耐磨聚氨酯筛网（寿命≥8000h）
    • 双电机自同步驱动
    • 全封闭防尘设计

三、工艺流程与技术特点

    三段一闭路流程
    原矿→振动给料→颚破（粗碎）→圆锥破（中碎）→预筛分→闭路循环→成品筛分→成品仓

    关键技术突破点

    粒度级配控制技术（成品合格率≥98%）
    多段筛分工艺组合（精度±2mm）
    BNTM磨损监测系统（提前30天预警）
    粉尘综合治理方案（脉冲除尘+喷雾抑尘）

四、质量控制体系

    原料检测

    XRD矿物组成分析
    Bond功指数测定（12-14kWh/t）
    磨蚀指数测试（0.3-0.5g）

    过程控制

    在线粒度分析仪（Malvern Mastersizer）
    金属探测器灵敏度：φ10mm铁件
    皮带秤计量精度：±0.5%

    成品指标

    0-10mm粒度模数：2.6-2.8
    10-40mm颗粒形状指数：≤15%
    含粉量（<0.075mm）：≤5%
    含水率：≤3%

五、经济技术指标

    能耗指标

    综合电耗：16.8kWh/t
    吨钢耗：0.35kg/t
    水循环率：92%

成果与价值
产能与效率提升：项目投产后，铁精粉产能较传统工艺提高20%，年处理量达120万吨，支撑本地钢铁产业链对高品位原料的需求。
资源综合利用：通过伴生矿分选技术，实现硫、铜等资源的同步回收，综合利用率提升至92%，年增附加值超5000万元。
供应链优化：港口加工中心通过矿石混配与直装出口，将物流成本降低18%，出口铁精粉市场覆盖东南亚及欧洲。
技术优势
自动化与可靠性：HST圆锥破碎机集成智能过载保护系统，可自动识别并排出金属杂质，减少停机时间；PE颚式破碎机采用液压润滑系统，维护周期延长30%。
环保与节能：设备配置正压防尘系统，粉尘排放浓度＜10mg/m³，符合超低排放标准；层压破碎技术使能耗降低25%，单位电耗≤18kWh/t。
定制化服务：世邦提供全生命周期运维支持，包括远程监控、备件储备及定期技术升级，保障生产线连续稳定运行。
行业意义
该项目是世邦集团响应国家“双碳”战略的标杆案例，通过智能化设备与工艺创新，推动铁矿石加工向绿色化、集约化转型。其“开采-加工-物流”一体化模式为长江沿线矿产资源开发提供了可复制的范本，助力区域经济高质量发展。
 

Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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